Socket weld flange simplified as SW flange, it has a recessed area (like a shoulder) in the flange bore, this shoulder serves as a guide to set the depth of the pipe that inserted to the flange. Socket welding flange initially designed for high pressure small diameters piping system.
A socket weld flange is a type of pipe fitting that is used to connect pipes together. This specialized fitting creates a strong and reliable connection between two pipes, typically made from materials such as stainless steel or carbon steel. There are many benefits to using a socket weld flange instead of more traditional threaded connections, including an improved leak-resistant seal and secure connection without the need for excessive tightening. Socket weld flanges can be found in industrial piping systems across every industry, due to their rugged construction and durable materials which make them particularly suitable for rough service environments.
Socket weld flange simplified as SW flange, it has a recessed area (like a shoulder) in the flange bore, this shoulder serves as a guide to set the depth of the pipe that inserted to the flange. Socket welding flange initially designed for high pressure small diameters piping system.
A socket weld flange is a type of pipe fitting that is used to connect pipes together. This specialized fitting creates a strong and reliable connection between two pipes, typically made from materials such as stainless steel or carbon steel. There are many benefits to using a socket weld flange instead of more traditional threaded connections, including an improved leak-resistant seal and secure connection without the need for excessive tightening. Socket weld flanges can be found in industrial piping systems across every industry, due to their rugged construction and durable materials which make them particularly suitable for rough service environments.
İçerik Tablosu:
- Socket Weld Flange Specifications
- Socket Welded Flange Face Types
- Advantages ile ilgili Socket Welded Flange
- Application of Socket Welded Flange
- Socket Welded FlangeMaterials and Grades
- Dimensions of Socket Weld Flange
- Socket Weld FlangeDimensions Tolerance
- Socket Weld Flange Pressure Ratings
- Socket Weld Flange Weight Chart
- Socket Weld Flange Price List
Socket Weld Flange Specifications
Socket Weld Flange Standards | Carbon steel ASTM A105, ASTM A350 LF1/2, ASTM A181
Alloy steel ASTM A182 F5, F9, F11, F22, F91 Stainless steel ASTM A182 F304/L, F316/L |
ASME B16.5 Socket Weld Flange Size Chart | 1/2″ (15 NB) 48'e″ (1200NB) |
Socket Weld Flange Pressure Rating ANSI | Sınıf 150 Lbs, 300 Lbs, 600 Lbs, 900 Lbs, 1500 Lbs, 2500 LBS Socket Weld Flange |
Kaplama | Yağlı boya, Rasta Anti Boya, Çinko kaplama, Sarı şeffaf, Cold and Hot Dip Galvanized Socket Weld Flange |
Test Sertifikaları | Ve 10204/3.1b Hammadde sertifikası 100% Radyografi Test Raporu Üçüncü taraf denetim raporu, vesaire |
Most common types of Socket Weld Flange | Dövme / Dişli / Vidalı / Plaka |
Tip/ Flanş Yüz Türü Bağlayın | Yükseltilmiş yüz (RF), Halka Tipi Eklemi (RTJ), Düz yüz (Ff), Büyük erkek-kadın (LMF), Tur eklemi (LJF), Küçük erkek-kadın (SMF), Küçük dil, Büyük dil & Yiv, Yiv |
Üretim tekniği | · Dövme, Isı ile işlenmiş ve işlenmiş |
Test | Doğrudan okuma spektrografı, Hidrostatik test makinesi, Röntgen dedektörü, UI Trasonic kusur dedektörü, Manyetik parçacık dedektörü |
Teçhizat | Pres makinesi, Bükme makinesi, İtme makinesi, Elektrikli Makine, Kum patlama makinesi vb. |
Socket Weld Flange Uses & başvuru | Petrol sahası, Açık deniz, Su sistemi, Gemi yapımı, Doğal gaz, Elektrik enerjisi, Boru projeleri vb.. |
Socket Welded Flange Face Types
Socket welded flange inlcuding RF type and RTJ type, which like other types of welding flanges (slip on, weld neck or blind flange).
RF Type
RF socket weld flange has a small portion surrounding the flange bore that protrudes from the face. Gasket seat will be placed in this raised area.
RTJ Type
On the raised face surface there has a groove is RTJ type, which you can place a gasket ring to get better sealing performances.
Advantages ile ilgili Socket Welded Flange
- Socket weld flange could replace threaded flange, to minimize the risky of leakage.
- No need to beveling before welding.
- Welding work outside of the pipe, will not penetrate the pipe bore
- Recommended for applications where internal welding operations are particularly difficult. This sock welded construction eliminates internal pockets while avoiding warpage of welding heat and damage to the flange face caused by weld spatter. It has the same internal pressure as the sliding on the flange, and has a better fatigue life.
Application of Socket Welded Flange
- ANSI B16.5 Sınıf 150 Socket Weld Flange uses in Industrial Boilers Industry
- ASTM A182 Stainless Steel Socket Weld Flange uses in Power Plants Industry
- ASME B16.47 Series A and B Socket Weld Flange uses in Nuclear Plants Industry
- Stainless Steel Socket Weld Flange uses in Oil & Gaz endüstrisi
- Super Duplex Steel Socket Weld Flange uses in Refineries Industry
- Industrial Socket Weld Flange uses in Ship Building Industry
- Super Duplex Steel Socket Weld Flange Forged Flange uses in Heat Exchanger Industry
- Carbon Steel Industrial Socket Weld Flange uses in Condensers Industry
- Alloy Steel Industrial Socket Weld Flange uses in Paper & Kağıt hamuru
- Duplex Steel Industrial Socket Weld Flange uses in Marine Applications
- Stainless Steel Industrial Socket Weld Flange uses in Nuclear Power Industry
- Industrial Socket Weld Flange / Fittingler Sistemi Fosil Yakıt Enerji Tesisleri Endüstrisinde Kullanımlar
Socket Welded Flange Materials and Grades
Stainless Steel Socket Weld Flange |
ASTM A 182, A 240 F 304, 304L, 304H, 316, 316L, 316İle ilgili, 310, 310S, 321, 321H, 317, 347, 347H,904L |
Carbon Steel Socket Weld Flange |
ASTM / Asme/thats 105 ASTM / ASME A 350 , ASTM A 181 LF 2 / A516 Gr.70 A36, A694 F42, F46, F52 |
Low Temperature Socket Weld Flange |
ASTM A350 LF2, LF3, LF6 |
Alloy Steel Socket Weld Flange |
ASTM / Asme/thats 182 & A 387 F1, F5, F9, F11, F12, F22, F91 |
Dubleks & Super Duplex Steel Socket Weld Flange |
ASTM / Asme/thats 182 F 44, F 45, F51, F 53, F 55, F 60, F 61 |
Nickel Alloy Socket Weld Flange |
BİZ 10276 (Hastelloy C 276), BİZ 6625 (Mızmız 625), BİZ 6601 (Mızmız 601), BİZ 6600 (Mızmız 600), BİZ 8825 (Mızmız 825), BİZ 8020 (Alaşım 20 / 20 CB 3), BİZ 4400 (Moli 400), BİZ 2201 (NİKEL 201), ASTM / ASME SB 336 BİZ 2200 (NİKEL 200) |
High Yield Socket Weld Flanges |
ASTM A694 F42, F52, F60, F65, F70 |
Dimensions of Socket Weld Flange
Socket weld flange dimension drawing
Sınıf | 150 | 300 | 400 | 600 | 900 | 1500 | 2500 |
Çap – A | 30 | 38 | … | 38 | … | 38 | … |
Çap – D | 90 | 95 | … | 95 | … | 120 | … |
Kalınlık – B | 9.6 | 12.7 | … | 14.3 | … | 22.3 | … |
11.2 | 14.3 | … | 20.7 | … | 28.7 | … | |
Çap – G | 35.1 | 35.1 | … | 35.1 | … | 35.1 | … |
Çap – K | 60.3 | 66.7 | … | 66.7 | … | 82.6 | … |
Height – H | 14 | 21 | … | 22 | … | 32 | … |
15.6 | 22.6 | … | 28.4 | … | 38.4 | … | |
Bolt Holes | 4 | 4 | … | 4 | … | 4 | … |
Çap – L | 15.9 | 15.9 | … | 15.9 | … | 22.2 | … |
Stud Bolts Diameter x Length | |||||||
Çap (içinde) | 1/2 | 1/2 | … | 1/2 | … | 3/4 | … |
Uzunluk (mm) | 55 | 65 | … | 75 | … | 110 | … |
Dimensional Tolerances of Socket Weld Flange ASME B16.5
Dış Çap ≤ 24 = 1.6 mm | > 24 = ± 3.2 mm |
İç çap ≤ 10 = ± 0.8 mm | ≥ 12 = + 1.6 mm / – 0 mm |
Kontak yüzünün çapı 1.6 mm yükseltilmiş yüz = ± 0.8 mm 6.35 mm yükseltilmiş yüz, Dil & Yiv / Erkek-Female = ± 0.4 mm |
Hub'ın dış çapı ≤ 12 = + 2.4 mm / – 1.6 mm | ≥ 14 = ± 3.2 mm |
Karşıbasa çapı Same as for Inside Diameter |
Sondaj Cıvata Çemberi = 1.6 mm | Cıvata deliği aralığı = ± 0.8 mm Cıvata dairesinin yüzleşmeye göre eksantrikliği ≤ 2½ = 0.8 MM Max. | ≥ 3 = 1.6 MM Max. |
Kalınlık ≤ 18 = + 3.2 mm / – 0 | ≥ 20 = + 4.8 mm / – 0 |
Uzunluk Hub ≤ 18 = + 3.2 mm / – 0.8 mm | ≥ 20 = + 4.8 mm / – |
Socket Weld Flange Pressure Ratings
Pressure-Temperature Ratings for ASTM Group 2-1.1 Malzeme Working pressure by Classes, ÇUBUK |
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Temp -29 °C |
150 | 300 | 400 | 600 | 900 | 1500 | 2500 |
38 | 19.6 | 51.1 | 68.1 | 102.1 | 153.2 | 255.3 | 425.5 |
50 | 19.2 | 50.1 | 66.8 | 100.2 | 150.4 | 250.6 | 417.7 |
100 | 17.7 | 46.6 | 62.1 | 93.2 | 139.8 | 233 | 388.3 |
150 | 15.8 | 45.1 | 60.1 | 90.2 | 135.2 | 225.4 | 375.6 |
200 | 13.8 | 43.8 | 58.4 | 87.6 | 131.4 | 219 | 365 |
250 | 12.1 | 41.9 | 55.9 | 83.9 | 125.8 | 209.7 | 349.5 |
300 | 10.2 | 39.8 | 53.1 | 79.6 | 119.5 | 199.1 | 331.8 |
325 | 9.3 | 38.7 | 51.6 | 77.4 | 116.1 | 193.6 | 322.6 |
350 | 8.4 | 37.6 | 50.1 | 75.1 | 112.7 | 187.8 | 313 |
375 | 7.4 | 36.4 | 48.5 | 72.7 | 109.1 | 181.8 | 303.1 |
400 | 6.5 | 34.7 | 46.3 | 69.4 | 104.2 | 173.6 | 289.3 |
425 | 5.5 | 28.8 | 38.4 | 57.5 | 86.3 | 143.8 | 239.7 |
450 | 4.6 | 23 | 30.7 | 46 | 69 | 115 | 191.7 |
475 | 3.7 | 17.4 | 23.2 | 34.9 | 52.3 | 87.2 | 145.3 |
500 | 2.8 | 11.8 | 15.7 | 23.5 | 35.3 | 58.8 | 97.9 |
538 | 1.4 | 5.9 | 7.9 | 11.8 | 17.7 | 29.5 | 49.2 |
Temp °C |
150 | 300 | 400 | 600 | 900 | 1500 | 2500 |
Pressure-Temperature Ratings for ASTM Group 2-2.3 Malzeme Working pressure by Classes, ÇUBUK |
|||||||
Temp -29 °C |
150 | 300 | 400 | 600 | 900 | 1500 | 2500 |
38 | 15.9 | 41.4 | 55.2 | 82.7 | 124.1 | 206.8 | 344.7 |
50 | 15.3 | 40 | 53.4 | 80 | 120.1 | 200.1 | 333.5 |
100 | 13.3 | 34.8 | 46.4 | 69.6 | 104.4 | 173.9 | 289.9 |
150 | 12 | 31.4 | 41.9 | 62.8 | 94.2 | 157 | 261.6 |
200 | 11.2 | 29.2 | 38.9 | 58.3 | 87.5 | 145.8 | 243 |
250 | 10.5 | 27.5 | 36.6 | 54.9 | 82.4 | 137.3 | 228.9 |
300 | 10 | 26.1 | 34.8 | 52.1 | 78.2 | 130.3 | 217.2 |
325 | 9.3 | 25.5 | 34 | 51 | 76.4 | 127.4 | 212.3 |
350 | 8.4 | 25.1 | 33.4 | 50.1 | 75.2 | 125.4 | 208.9 |
375 | 7.4 | 24.8 | 33 | 49.5 | 74.3 | 123.8 | 206.3 |
400 | 6.5 | 24.3 | 32.4 | 48.6 | 72.9 | 121.5 | 202.5 |
425 | 5.5 | 23.9 | 31.8 | 47.7 | 71.6 | 119.3 | 198.8 |
450 | 4.6 | 23.4 | 31.2 | 46.8 | 70.2 | 117.1 | 195.1 |
Temp °C |
150 | 300 | 400 | 600 | 900 | 1500 | 2500 |
Socket Weld Flange 150LB~1500LB Weight Chart
CLASS | Nominal Pipe Size | Socket Weld | CLASS | Nominal Pipe Size | Socket Weld | CLASS | Nominal Pipe Size | Socket Weld | CLASS | Nominal Pipe Size | Socket Weld | CLASS | Nominal Pipe Size | Socket Weld | CLASS | Nominal Pipe Size | Socket Weld |
150 1 pound = 0.45 kg | ½ | 2 | 300 1 pound = 0.45 kg | ½ | 3 | 400 1 pound = 0.45 kg | ½ | 2 | 600 1 pound = 0.45 kg | ½ | 2 | 900 1 pound = 0.45 kg | ½ | 6 | 1500 1 pound = 0.45 kg | ½ | 6 |
150 1 pound = 0.45 kg | ¾ | 2 | 300 1 pound = 0.45 kg | ¾ | 3 | 400 1 pound = 0.45 kg | ¾ | 3 | 600 1 pound = 0.45 kg | ¾ | 3 | 900 1 pound = 0.45 kg | ¾ | 6 | 1500 1 pound = 0.45 kg | ¾ | 6 |
150 1 pound = 0.45 kg | 1 | 2 | 300 1 pound = 0.45 kg | 1 | 3 | 400 1 pound = 0.45 kg | 1 | 3.5 | 600 1 pound = 0.45 kg | 1 | 4 | 900 1 pound = 0.45 kg | 1 | 7.5 | 1500 1 pound = 0.45 kg | 1 | 8 |
150 1 pound = 0.45 kg | 1¼ | 3 | 300 1 pound = 0.45 kg | 1¼ | 4 | 400 1 pound = 0.45 kg | 1¼ | 4.5 | 600 1 pound = 0.45 kg | 1¼ | 5 | 900 1 pound = 0.45 kg | 1¼ | 10 | 1500 1 pound = 0.45 kg | 1¼ | 10 |
150 1 pound = 0.45 kg | 1½ | 3 | 300 1 pound = 0.45 kg | 1½ | 6 | 400 1 pound = 0.45 kg | 1½ | 6.5 | 600 1 pound = 0.45 kg | 1½ | 7 | 900 1 pound = 0.45 kg | 1½ | 14 | 1500 1 pound = 0.45 kg | 1½ | 14 |
150 1 pound = 0.45 kg | 2 | 5 | 300 1 pound = 0.45 kg | 2 | 7 | 400 1 pound = 0.45 kg | 2 | 8 | 600 1 pound = 0.45 kg | 2 | 9 | 900 1 pound = 0.45 kg | 2 | 22 | 1500 1 pound = 0.45 kg | 2 | 25 |
150 1 pound = 0.45 kg | 2½ | 8 | 300 1 pound = 0.45 kg | 2½ | 10 | 400 1 pound = 0.45 kg | 2½ | 12 | 600 1 pound = 0.45 kg | 2½ | 13 | 900 1 pound = 0.45 kg | 2½ | 31 | 1500 1 pound = 0.45 kg | 2½ | 36 |
150 1 pound = 0.45 kg | 3 | 9 | 300 1 pound = 0.45 kg | 3 | 13 | 400 1 pound = 0.45 kg | 3 | 15 | 600 1 pound = 0.45 kg | 3 | 16 | 900 1 pound = 0.45 kg | 3 | 36 | 1500 1 pound = 0.45 kg | 3 | 48 |
150 1 pound = 0.45 kg | 3½ | 11 | 300 1 pound = 0.45 kg | 3½ | 17 | 400 1 pound = 0.45 kg | 3½ | 21 | 600 1 pound = 0.45 kg | 3½ | 21 | 900 1 pound = 0.45 kg | 4 | 53 | 1500 1 pound = 0.45 kg | 4 | 73 |
150 1 pound = 0.45 kg | 4 | 13 | 300 1 pound = 0.45 kg | 4 | 22 | 400 1 pound = 0.45 kg | 4 | 26 | 600 1 pound = 0.45 kg | 4 | 37 | 900 1 pound = 0.45 kg | 5 | 83 | 1500 1 pound = 0.45 kg | 5 | 132 |
150 1 pound = 0.45 kg | 5 | 15 | 300 1 pound = 0.45 kg | 5 | 28 | 400 1 pound = 0.45 kg | 5 | 31 | 600 1 pound = 0.45 kg | 5 | 63 | 900 1 pound = 0.45 kg | 6 | 110 | 1500 1 pound = 0.45 kg | 6 | 165 |
150 1 pound = 0.45 kg | 6 | 19 | 300 1 pound = 0.45 kg | 6 | 39 | 400 1 pound = 0.45 kg | 6 | 44 | 600 1 pound = 0.45 kg | 6 | 80 | 900 1 pound = 0.45 kg | 8 | 172 | 1500 1 pound = 0.45 kg | 8 | 260 |
150 1 pound = 0.45 kg | 8 | 30 | 300 1 pound = 0.45 kg | 8 | 58 | 400 1 pound = 0.45 kg | 8 | 67 | 600 1 pound = 0.45 kg | 8 | 15 | 900 1 pound = 0.45 kg | 10 | 245 | 1500 1 pound = 0.45 kg | 10 | 436 |
150 1 pound = 0.45 kg | 10 | 43 | 300 1 pound = 0.45 kg | 10 | 81 | 400 1 pound = 0.45 kg | 10 | 91 | 600 1 pound = 0.45 kg | 10 | 177 | 900 1 pound = 0.45 kg | 12 | 326 | 1500 1 pound = 0.45 kg | 12 | 667 |
150 1 pound = 0.45 kg | 12 | 64 | 300 1 pound = 0.45 kg | 12 | 115 | 400 1 pound = 0.45 kg | 12 | 130 | 600 1 pound = 0.45 kg | 12 | 215 | 900 1 pound = 0.45 kg | 14 | 400 | 1500 1 pound = 0.45 kg | 14 | 940 |
150 1 pound = 0.45 kg | 14 | 90 | 300 1 pound = 0.45 kg | 14 | 165 | 400 1 pound = 0.45 kg | 14 | 191 | 600 1 pound = 0.45 kg | 14 | 259 | 900 1 pound = 0.45 kg | 16 | 459 | 1500 1 pound = 0.45 kg | 16 | 1250 |
150 1 pound = 0.45 kg | 16 | 98 | 300 1 pound = 0.45 kg | 16 | 190 | 400 1 pound = 0.45 kg | 16 | 253 | 600 1 pound = 0.45 kg | 16 | 366 | 900 1 pound = 0.45 kg | 18 | 647 | 1500 1 pound = 0.45 kg | 18 | 1625 |
150 1 pound = 0.45 kg | 18 | 130 | 300 1 pound = 0.45 kg | 18 | 250 | 400 1 pound = 0.45 kg | 18 | 310 | 600 1 pound = 0.45 kg | 18 | 476 | 900 1 pound = 0.45 kg | 20 | 792 | 1500 1 pound = 0.45 kg | 20 | 2050 |
150 1 pound = 0.45 kg | 20 | 165 | 300 1 pound = 0.45 kg | 20 | 315 | 400 1 pound = 0.45 kg | 20 | 378 | 600 1 pound = 0.45 kg | 20 | 612 | 900 1 pound = 0.45 kg | 24 | 1480 | 1500 1 pound = 0.45 kg | 24 | 2825 |
150 1 pound = 0.45 kg | 22 | 185 | 300 1 pound = 0.45 kg | 22 | 370 | 400 1 pound = 0.45 kg | 22 | 405 | 600 1 pound = 0.45 kg | 22 | 590 | ||||||
150 1 pound = 0.45 kg | 24 | 220 | 300 1 pound = 0.45 kg | 24 | 475 | 400 1 pound = 0.45 kg | 24 | 539 | 600 1 pound = 0.45 kg | 24 | 876 |
Socket Weld Flange Price List
Socket Weld Flange type | Socket Weld Flange Price in USD |
Stainless Steel Socket Weld Flange | Amerikan Doları $ 15.30 /Kilogram |
Aunstentic steel Socket Weld Flange | Amerikan Doları $12.30 /Kilogram |
Alloy steel Socket Weld Flange | Amerikan Doları $ 10.09 /Kilogram |
ANSI B16 5 Socket Weld Flange | Amerikan Doları $ 13.78 /Kilogram |
ASME b16.47 Socket Weld Flange | Amerikan Doları $10.80 /Kilogram |